← All articles
Engineering2026-03-050 comments

Understanding Voltage Drop in Long Cable Runs

Why maintaining proper voltage at the end of a circuit is crucial and how to calculate it correctly.

Ali Mazloum
Ali Mazloum, P.Eng.Project manager · Halifax

In electrical engineering, voltage drop is a critical factor, especially for long cable runs. Excessive voltage drop can lead to equipment failure, overheating, and inefficient energy use. The Canadian Electrical Code (CEC) and National Electrical Code (NEC) recommend a maximum voltage drop of 3% for branch circuits and 5% total for feeder plus branch circuits.

When designing distribution systems for large commercial buildings or industrial plants, simply checking ampacity isn't enough. We must account for the resistance of the conductor over distance. For example, a 20A load 50m away might require #10 AWG wire instead of the standard #12 to keep voltage drop within limits.

Using the Voltage Drop Calculator on this site can help quickly estimate these requirements, but detailed engineering analysis should always consider factors like harmonics, temperature ratings, and conduit fill.

Disagree? Good. That is what the comments are for. Tell me where this goes wrong in your experience.

Comments

Verified people only. Real names preferred.
No comments yet

Be the first to answer back. Your comment appears once I've read it.

House rules1. An email address is required. It is never shown.2. Your first comment is read by me before it appears. After that you post directly.3. Argue with the idea, not the person. Off-topic and sales comments are removed.4. I moderate. Nothing here is published automatically.

Leave a comment

It goes to me for a quick read before it appears.
Read next

What to Expect During a Commercial Electrical Estimate

Read it